Our R&D team is often involved in developing new products right from the concept stage to Production phase and one of the critical tasks we perform is ensuring that, the customer requirements are transitioned into organizational requirements. A Product Realization plan is created which includes the Process Flowchart, D/PFMEA, Control plan, Work instruction and other required verification formats for each product as per customer requirements. Different methodologies of Failure Mode & Effects Analysis (FMEA) like DFMEA / PFMEA (respectively for Design & Process) may be carried out during the design phase of the product to identify risks and mitigate the same. A Project Tracker is maintained during a project’s lifecycle which covers all the customer requirements. Design Of Experiments (DOE) is another process employed to come up with designs of fail-safe products.